FABRICATION : FACILITIES

COMPONENT PREPARATION:

CNC FLAME CUTTING MACHINE WITH NESTING FACILITY (5 NOS.)

	WORK AREA 4MTS X 13 MTS
	TWO TORCHES WITH FACILITY TO CUT AND CHAMFER
	5 MM TO 356 MM CUTTING CAPACITY ON MILD STEEL

CNC PLASMA CUTTING MACHINES

	MAXIMUM WORK AREA 2MTS x 5 MTS
	MAXIMUM 100 MM CUTTING & CHAMFERING CAPACITY ON STAINLESS STEEL

GUILLOTINE / SHEARING MACHINES (4 NOS.)

	WIDTH SPAN UP TO 4 MTS.
	UP TO 16 MM CUTTING CAPACITY

PLATE ROLLING MACHINES ( 3NOS)

	UPTO 3 MTS. SPAN
	MAXIMUM 130 MM THICK SHELL COLD ROLLING CAPACITY

SHELL BENDER

	UP TO 3 MTS. SPAN
	3000 TONNES CAPACITY
	150 MM THICK PLATE BENDING CAPACITY (COLD)
	MINIMUM BENDING DIA 1.2 MTS.

FLATTENING MACHINE (2 NOS.)

4 RAM PRESS OF 50 TONNE CAPACITY EACH

PRESS BRAKE( 2NOS.)

	3 MTS WIDE
	800 TONNE CAPACITY

SECTION ROLLING MACHINE

 

ASSEMBLY AND WELDING SHOP

ASSEMBLY SHOP FACILITY

	THREE LARGR/HEAVY FABRICATION ASSEMBLY BAYS EACH 800 FT(L) x 80 FT(W) X 50 FT (H)
	THREE SMALL/LIGHT FABRICATION ASSEMBLY BAYS EACH 500 FT (L) X 60 FT(W) X 30 FT (H)
	BED PLATE AREA MORE THAN 28,000 SQ FT. WITHIN 2 MM ACCURACY
	MORE THAN 20 OVERHEAD CRANES EACH OF CAPACITY 5 TONNES TO 80 TONNES. THESE CAN BE USED IN TANDEM TO HANDLE LOAD UP TO 130 TONNES.
	MORE THAN 76 COLUMN MOUNTED JIB CRANES.

 

WELDING FACILITY

MECHANIZED AND AUTOMATIC WELDING MACHINES

1. PROGRAMMABLE NARROW GAP SUB-ARC WELDING M/C
   
    
   
   - CAPABLE OF WELDING , STRIP CLADDING   AND OVERLAYING
      MS, SS AND ALLOY STEELS
   - SUITABLE TO WELD 300 MM THICK PLATES

2. ELECTROSLAG WELDING MACHINE
   
   - THREE NOZZLE MACHINE
   - CAPABLE TO WELD PLATES IN ONE PASS UP TO 300 MM
   - MINIMUM DISTORTION & HIGH QULAITY WELDS

3. PLASMA TRANSFERRED ARC MACHINE
   
   - CAPABLE TO OVERALY ALL FERROUS, ALLOY AND NON
      FERROUS  ALLOY PODWERS.
   - SPECIAL SET UP FOR OVERLAY OF HARD FACING COBALT
     BASED ALLOYS

4. TUBE TO TUBE SHEET TIG WELDING(4NOS.)
   
   - PROGRAMMABLE AVC CONTROLLED

5. ELECTROGAS WELDING MACHINE
   
   - FIRST INDIGNENOUS AND INHOUSE DEVELOPED
     VERTICAL AUTOMATIC EGW MACHINE IN THE COUNTRY 
   
   - CAPACITY TO WELD 12 TO 80 MM IN ONE PASS.

6. CNC CONTROLLED MULTI SPOT SEAM & SPOT RESISTANCE WELDING MACHINES
   
   - SPECIAL PURPOSE FOR RADIATOR ELEMENT WELDING
   - SPECIAL PURPOSE FOR MSR DROPLET SEPARATOR
      WELDING.

7. ROBOTIC WELDING SYSTEM
   
   
        
   - INDIGENOUS AND INHOUSE DEVELOPED 8 AXIS ROBOT
     USING PULSED MIG PROCESS
   
   - SPECIAL SET UP FOR NINE FLUTE RADIATOR WELDING
   
   - CAPABLE FOR WELDING ALL TYPES OF JOB PROFILE.

8. MECHANIZED TIG WELDING MACHINES (6 NOS.)
   
   - FOR AUTOMATIC TIG WELDING OF SHEET METAL JOBS
     OF DIFFERENT DIMENSIONS

9. COLUMN & BOOM MOUNTED SUB-ARC MACHINES
   
   - 1200 AMPS POWER SOURCES
   
   - 100% DUTY CUCLE & CAPABLE TO WELD VERY THICK
      (PRESENTLY  USED UP TO 300 MM THICK BUT CAPABLITY TO
      WELD ANY  THICKNESS) JOBS.
   
   - MECHANIZED TOTCH MOVEMENT FOR LONGITUDINAL &
     CIRCULAR  SEAM WELDING

10. SEMIAUTOMATIC WELDING MACHINES
    
        SYNERGIC PULSED MIG MACHINES (5 NOS.)
    
     
                   EPROM CHIP, INVERTOR BASED MACHINEWITH SPECIAL
                   PROGRAMMES FOR WELDING NON FERROUS METALS
      
      THYRISTORE CONTROLLED CO₂ WELDING MACHINES.(20 NOS.)
                   600 AMPS CAPACITY FOR ALL SOLID, FLUX CORED WIRE
                   WELDING.
    
        SUBMERGED ARC WELDING MACHINES (10 NOS.)
                   UP TO 800 AMPS CAPACITY
    
        MANUAL WELDING MACHINES

             WELDING GENERATORS(30 NOS.)
    
               THYRISTORSED & NON THYRISTORISED RECTIFIERS(150
                    NOS.)
    
                   ATOMIC HYDROGEN WELDING MACHINE (2NOS.) FOR
                   SHEET METAL WELDING
    
                   OXY FUEL WELDING

OTHER RELATED FACILITIES:

              - PROGRAMMABLE TYPE, LPG FIRED & CALIBRATED TO ± 5°C ACCURACY
         - MAXIMUM SIZE 32 FT (L) X 19 FT(W) X 16.75 FT(H)

	NUCLEAR CLEAN ROOM               - DUST FREE PRESSURIZED CHAMBER SIZE 50FT(L)               - 20FT(W)X10FT(H)
	POLYEURATHENE PAINTING BOOTH               - PRESSURIZED DUST FREE CHAMBER WITH BAKING FACILITY UPTO                 120°C AND AIRLESS SPRAY GUN
	AUTOMATIC STRESS RELIEVING FURNACE(2 NOS.)
	SHOT BLASTING PLANT (3 NOS.)               - CAPABILITY TO MAINTAIN SURFACE PROFILES AND FINISH AS PER                  VARIOUS GRADES OF ISO 8501
	JOB ROTATOR ( 5 NOS.)          - CAPABLE TO ROLL JOBS UP TO 100 TON CAPACITY
	WELDING MANIPULATOR (5 NOS.)               - CAPABLE TO MANPULATE JOB WEIGHTS UP TO 40 TONNES (CG AT 1.5                  MT. FROM BED)

NON DESTRUCTIVE TESTING FACILITIES:

- RADIOGRAPHY/ X RAY PIT 40 FT LONG X 31 FT WIDE X
  32 FT DEEP

- X RAY MACHINES UP TO 300 KV SOURCE

- IRIDIUM 192 RADIO SOURCE UP TO 50 CURIE STRENGTH.

- COBALT 60 RADIO SOURCE UP TO 30 CURIE STRENGTH

	DYE PENETRANT TESTING
	MAGNETIC CRACK DETETION TESTING (WET & DRY METHOD)\
	ULTRASONI FLAW DETECTORS
	RADIOGRAPHY/X RAY
	HELIUM LEAK DETECTOR            - CAPABLE TO DETECT LEAK RATE UP TO 10E-9 STD. CC/SEC

       
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