TOOLS & GAUGE : FACILITIES

      

 

Gear Hobbing machine(WMW & NIHONKIKAI)                                Maximum gear dia : 800 mm

Gear teeth cutting machine(MAAG Zurich)

CNC teeth form-grinding machine(PFAUTER)                                Maximum gear dia : 1000 mm

Teeth grinding machine using generation principle(HOFLER)                                Maximum gear dia : 800 mm

Teeth grinding machine (WMW )                                Maximum gear dia : 1000 mm

Profile checking machine for gear
CNC wire-cut-EDM machine (AGIE) Cutting area : 250 x 400 mm Profile accuracy: 3 microns Pitch accuracy between holes: 3 microns CNC wire-cut-EDM machine (JAPAX) Cutting area : 300 x 500 mm Profile accuracy : 5 microns Jig Boring machine ( SIP 8A) Maximum size : 1500 x 1025 mm Accuracy of setting : 5 microns Jig grinding machine (HAUSER) Maximum size : 770 x 900 mm Accuracy : 5 microns 3-D co-ordinate measuring machine(CARL-ZEISS) Size : 1800( l ) x 850 ( b ) x 600 ( h ) mm Least count : 0.2 micron Optical profile projector Maximum size : 450 x 200 mm Least count : 1 micron Experienced Engineers & designers Softwares used : AutoCad and I-deas Experienced tool and Die makers CARBURISING FURNACE Can handle 7 gear wheels of maximum OD 800 mm     and 180 thick at a time. Can handle 40 Pinions of maximum OD 200 mm and     140 mm thick at a time. Case-depth of 3.5 mm can be achieved. HARDENING FURNACE Facility for both oil and water quenching. INDUCTION HARDENING MACHINE FOR GEAR SALT BATH FURNACES For hardening of HCHCr. steel and other alloys. TEMPERING & STRESS-RELIEVING FURNACE SHOT BLASTING MACHINE SHOT-BLASTING AND SHOT-PEENING MACHINE SURSULF TREATMENT FURNACE For sulphunising operation.